MYLAR
polyester film
MANUFACTURING PROCESSES OFFERED
LASER CUTTING
UV PRINTING
Countersink Specs | Values3 |
---|---|
Min countersink part size | 1" x 4" |
Max countersink part size | 14" x 46" |
Countersink Min Minor | 0.130" |
Countersink Max Major | 0.472" |
Countersink Min Hole Center to Material Edge | 0.361" |
Properties | Value |
---|---|
Advertised Thickness | 0.125" |
Gauge | N/A |
Thickness tolerance positive | 0.007" |
Thickness tolerance negative | 0.006" |
Top/Bottom Finish | Textured top side, smooth bottom |
Sourced from | Canada |
General Details
Properties 2 | Value2 |
---|---|
Cutting process | CNC Router |
Cut tolerance +/- | 0.005" |
Flatness tolerance before cutting | +/- 0.030" per foot |
Min part size | 1" x 2" |
Max part size | 44" x 30" |
Min hole size | 0.125" |
Min bridge size | 0.125" |
Min hole to edge distance | 0.38" |
Tab and slot Tolerance | 0.015" |


Countersink Specs | Values3 |
---|---|
Min countersink part size | 1" x 4" |
Max countersink part size | 14" x 46" |
Countersink Min Minor | 0.130" |
Countersink Max Major | 0.472" |
Countersink Min Hole Center to Material Edge | 0.361" |
Countersink Specifications
Tapping Specs | Value4 |
---|---|
Largest Tap | M10 x 1.5 |
Smallest Tap | M4 x 0.7 |
Min Flat Part Size Tapping | 0.949" x 1.5" |
Max Flat Part Size Tapping | 36" x 46" |
Tapping Min Hole to Edge | 0.063" |
Tapping Min Hole Center to Material Edge | Tap hole size/2 +0.063" |
ABS Properties | Value5 |
---|---|
Material Composition | Acrylonitrile Butadiene Styrene
|
Density | 65.664 lb/ft^3 |
Heat treatment process | N/A |
ASTM | D4673 |
Tensile Strength (Ultimate) | 4.5 ksi |
Tensile Strength (Yield) | 3.5 ksi |
Shear Strength | 2 ksi |
Shear Modulus | 75 ksi |
Fatigue Strength | 2 ksi |
Izod Impact Strength | 6.3 ft-lbs/in |
Coefficient of Friction | 0.19 – 0.21 |
Rockwell | R 90 - R100 |
Elongation at Break | 25% |
Elastic Modulus | 340 ksi |
Poisson’s Ratio | .35 |
Thermal Conductivity | 0.22 BTU/h-ft °F |
Vicat Softening Temp | 150 °F |
Melting Point | 390 °F |
Magnetic | No |
Does it Rust | No |
ABS Properties
Tapping Specifications
CNC Router Cutting Specifications
CHARACTERISTICS
Tensile strength of 29 ksi
Dimensionally stable over a wide temperature range
Chemically inert, resistant to oils, moisture, and grease
Low permeability
Thin and semi transparent
Mylar is a polyester film with excellent mechanical and chemical properties
Versatile and durable
Good tensile strength and adhesion
Good moisture and chemical resistance
Electrical and thermal insulator
DISADVANTAGES
Extreme temperatures will affect the material’s tensile strength and ductility
Susceptible under long exposures to UV light
PRODUCT AND INDUSTRY APPLICATIONS
signage, stencils, diffusion, packaging
Custom Mylar Laser Cut Stencils Canada
Mylar, a brand name for a type of polyester film made from polyethylene terephthalate (PET), is a versatile and durable material used in a wide range of applications. The manufacturing process of Mylar involves the polymerization of terephthalic acid and ethylene glycol to form PET resin, which is then extruded into thin sheets or films. The films are stretched in both the machine direction and transverse direction to improve strength, clarity, and thermal stability. Mylar is used in various industries for applications such as food packaging, insulation materials, electrical insulation, and graphic arts. It is also commonly used in the production of decorative materials, labels, and in the aerospace industry for heat-resistant films and balloons.
The advantages of Mylar include its exceptional durability, high tensile strength, and resistance to moisture, chemicals, and UV radiation, making it ideal for applications where these properties are critical. It also has excellent clarity and can be easily printed or coated, making it widely used in packaging and labeling. Additionally, Mylar is highly flexible and can be used in both thin and thick forms, offering versatility in different industries. However, Mylar also has some disadvantages: it is not biodegradable, which raises environmental concerns related to waste disposal, and its production can be energy-intensive. While it is resistant to many chemicals, it can be prone to stress cracking under certain conditions, especially when exposed to UV radiation for extended periods. Despite these challenges, Mylar remains a popular choice in various sectors due to its strength, resistance, and versatility.