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MYLAR

polyester film

MANUFACTURING PROCESSES OFFERED

LASER CUTTING

UV PRINTING

Countersink Specs
Values3
Min countersink part size
1" x 4"
Max countersink part size
14" x 46"
Countersink Min Minor
0.130"
Countersink Max Major
0.472"
Countersink Min Hole Center to Material Edge
0.361"
Properties
Value
Advertised Thickness
0.125"
Gauge
N/A
Thickness tolerance positive
0.007"
Thickness tolerance negative
0.006"
Top/Bottom Finish
Textured top side, smooth bottom
Sourced from
Canada
General Details
Properties 2
Value2
Cutting process
CNC Router
Cut tolerance +/-
0.005"
Flatness tolerance before cutting
+/- 0.030" per foot
Min part size
1" x 2"
Max part size
44" x 30"
Min hole size
0.125"
Min bridge size
0.125"
Min hole to edge distance
0.38"
Tab and slot Tolerance
0.015"
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Countersink Specs
Values3
Min countersink part size
1" x 4"
Max countersink part size
14" x 46"
Countersink Min Minor
0.130"
Countersink Max Major
0.472"
Countersink Min Hole Center to Material Edge
0.361"
Countersink Specifications
Tapping Specs
Value4
Largest Tap
M10 x 1.5
Smallest Tap
M4 x 0.7
Min Flat Part Size Tapping
0.949" x 1.5"
Max Flat Part Size Tapping
36" x 46"
Tapping Min Hole to Edge
0.063"
Tapping Min Hole Center to Material Edge
Tap hole size/2 +0.063"
ABS Properties
Value5
Material Composition
Acrylonitrile Butadiene Styrene
Density
65.664 lb/ft^3
Heat treatment process
N/A
ASTM
D4673
Tensile Strength (Ultimate)
4.5 ksi
Tensile Strength (Yield)
3.5 ksi
Shear Strength
2 ksi
Shear Modulus
75 ksi
Fatigue Strength
2 ksi
Izod Impact Strength
6.3 ft-lbs/in
Coefficient of Friction
0.19 – 0.21
Rockwell
R 90 - R100
Elongation at Break
25%
Elastic Modulus
340 ksi
Poisson’s Ratio
.35
Thermal Conductivity
0.22 BTU/h-ft °F
Vicat Softening Temp
150 °F
Melting Point
390 °F
Magnetic
No
Does it Rust
No
ABS Properties
Tapping Specifications
CNC Router Cutting Specifications

CHARACTERISTICS

Tensile strength of 29 ksi

Dimensionally stable over a wide temperature range

Chemically inert, resistant to oils, moisture, and grease

Low permeability

Thin and semi transparent

Mylar is a polyester film with excellent mechanical and chemical properties

Versatile and durable

Good tensile strength and adhesion

Good moisture and chemical resistance

Electrical and thermal insulator

DISADVANTAGES

Extreme temperatures will affect the material’s tensile strength and ductility

Susceptible under long exposures to UV light

PRODUCT AND INDUSTRY APPLICATIONS

signage, stencils, diffusion, packaging

Custom Mylar Laser Cut Stencils Canada

Mylar, a brand name for a type of polyester film made from polyethylene terephthalate (PET), is a versatile and durable material used in a wide range of applications. The manufacturing process of Mylar involves the polymerization of terephthalic acid and ethylene glycol to form PET resin, which is then extruded into thin sheets or films. The films are stretched in both the machine direction and transverse direction to improve strength, clarity, and thermal stability. Mylar is used in various industries for applications such as food packaging, insulation materials, electrical insulation, and graphic arts. It is also commonly used in the production of decorative materials, labels, and in the aerospace industry for heat-resistant films and balloons.

The advantages of Mylar include its exceptional durability, high tensile strength, and resistance to moisture, chemicals, and UV radiation, making it ideal for applications where these properties are critical. It also has excellent clarity and can be easily printed or coated, making it widely used in packaging and labeling. Additionally, Mylar is highly flexible and can be used in both thin and thick forms, offering versatility in different industries. However, Mylar also has some disadvantages: it is not biodegradable, which raises environmental concerns related to waste disposal, and its production can be energy-intensive. While it is resistant to many chemicals, it can be prone to stress cracking under certain conditions, especially when exposed to UV radiation for extended periods. Despite these challenges, Mylar remains a popular choice in various sectors due to its strength, resistance, and versatility.

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