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MICA

mica board

MANUFACTURING PROCESSES OFFERED

CNC CUTTING & ENGRAVING

LASER CUTTING & ENGRAVING

Countersink Specs
Values3
Min countersink part size
1" x 4"
Max countersink part size
14" x 46"
Countersink Min Minor
0.130"
Countersink Max Major
0.472"
Countersink Min Hole Center to Material Edge
0.361"
Properties
Value
Advertised Thickness
0.125"
Gauge
N/A
Thickness tolerance positive
0.007"
Thickness tolerance negative
0.006"
Top/Bottom Finish
Textured top side, smooth bottom
Sourced from
Canada
General Details
Properties 2
Value2
Cutting process
CNC Router
Cut tolerance +/-
0.005"
Flatness tolerance before cutting
+/- 0.030" per foot
Min part size
1" x 2"
Max part size
44" x 30"
Min hole size
0.125"
Min bridge size
0.125"
Min hole to edge distance
0.38"
Tab and slot Tolerance
0.015"
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Countersink Specs
Values3
Min countersink part size
1" x 4"
Max countersink part size
14" x 46"
Countersink Min Minor
0.130"
Countersink Max Major
0.472"
Countersink Min Hole Center to Material Edge
0.361"
Countersink Specifications
Tapping Specs
Value4
Largest Tap
M10 x 1.5
Smallest Tap
M4 x 0.7
Min Flat Part Size Tapping
0.949" x 1.5"
Max Flat Part Size Tapping
36" x 46"
Tapping Min Hole to Edge
0.063"
Tapping Min Hole Center to Material Edge
Tap hole size/2 +0.063"
ABS Properties
Value5
Material Composition
Acrylonitrile Butadiene Styrene
Density
65.664 lb/ft^3
Heat treatment process
N/A
ASTM
D4673
Tensile Strength (Ultimate)
4.5 ksi
Tensile Strength (Yield)
3.5 ksi
Shear Strength
2 ksi
Shear Modulus
75 ksi
Fatigue Strength
2 ksi
Izod Impact Strength
6.3 ft-lbs/in
Coefficient of Friction
0.19 – 0.21
Rockwell
R 90 - R100
Elongation at Break
25%
Elastic Modulus
340 ksi
Poisson’s Ratio
.35
Thermal Conductivity
0.22 BTU/h-ft °F
Vicat Softening Temp
150 °F
Melting Point
390 °F
Magnetic
No
Does it Rust
No
ABS Properties
Tapping Specifications
CNC Router Cutting Specifications

CHARACTERISTICS

This heat pressed laminate material is comprised of many layers of phlogopite paper bonded together by either silicon glue or epoxy resin to form a flat sheet

High thermal stability

High dimensional stability

Flame retardant at high temperatures

Great high-voltage electrical insulation

Abrasion resistant

DISADVANTAGES

Brittle and prone to cracking

PRODUCT AND INDUSTRY APPLICATIONS

electrical appliances, furniture

MICA CO2 laser and Waterjet custom gasket parts Canada

Mica is a group of silicate minerals known for their excellent electrical insulating properties, heat resistance, and ability to be split into thin, flexible sheets. Mica is typically extracted from underground mines through drilling and blasting, followed by crushing and sorting the raw material into various grades. The mineral is then processed into thin, flexible sheets or powders, depending on its intended use. Mica is widely used in electrical and electronic applications such as insulators, capacitors, and wiring, as well as in cosmetics, paints, and coatings for its shimmering appearance. It is also used in the automotive and construction industries as a heat-resistant material in gaskets and insulation, as well as in the production of mica paper and mica boards.

The advantages of mica include its exceptional electrical insulation properties, high thermal stability, and resistance to corrosion, making it ideal for use in high-temperature and high-voltage applications. It also has a low moisture absorption rate and good mechanical strength, which makes it durable in demanding conditions. Additionally, mica's natural sparkle and color make it popular in the cosmetics industry for use in makeup products like eyeshadows, highlighters, and nail polish. However, mica also has some disadvantages: it is brittle and can break or flake under stress, limiting its use in some applications. The mining of mica, especially in certain regions, has raised ethical concerns due to labor practices and environmental impact. Furthermore, mica powder can be harmful when inhaled in large quantities, which requires precautions during manufacturing and processing. Despite these issues, mica remains an essential material in various industries due to its unique combination of properties.

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