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CARBON FIBER

fiber

MANUFACTURING PROCESSES OFFERED

CNC CUTTING
WATERJET CUTTING

Countersink Specs
Values3
Min countersink part size
1" x 4"
Max countersink part size
14" x 46"
Countersink Min Minor
0.130"
Countersink Max Major
0.472"
Countersink Min Hole Center to Material Edge
0.361"
Properties
Value
Advertised Thickness
0.125"
Gauge
N/A
Thickness tolerance positive
0.007"
Thickness tolerance negative
0.006"
Top/Bottom Finish
Textured top side, smooth bottom
Sourced from
Canada
General Details
Properties 2
Value2
Cutting process
CNC Router
Cut tolerance +/-
0.005"
Flatness tolerance before cutting
+/- 0.030" per foot
Min part size
1" x 2"
Max part size
44" x 30"
Min hole size
0.125"
Min bridge size
0.125"
Min hole to edge distance
0.38"
Tab and slot Tolerance
0.015"
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Countersink Specs
Values3
Min countersink part size
1" x 4"
Max countersink part size
14" x 46"
Countersink Min Minor
0.130"
Countersink Max Major
0.472"
Countersink Min Hole Center to Material Edge
0.361"
Countersink Specifications
Tapping Specs
Value4
Largest Tap
M10 x 1.5
Smallest Tap
M4 x 0.7
Min Flat Part Size Tapping
0.949" x 1.5"
Max Flat Part Size Tapping
36" x 46"
Tapping Min Hole to Edge
0.063"
Tapping Min Hole Center to Material Edge
Tap hole size/2 +0.063"
ABS Properties
Value5
Material Composition
Acrylonitrile Butadiene Styrene
Density
65.664 lb/ft^3
Heat treatment process
N/A
ASTM
D4673
Tensile Strength (Ultimate)
4.5 ksi
Tensile Strength (Yield)
3.5 ksi
Shear Strength
2 ksi
Shear Modulus
75 ksi
Fatigue Strength
2 ksi
Izod Impact Strength
6.3 ft-lbs/in
Coefficient of Friction
0.19 – 0.21
Rockwell
R 90 - R100
Elongation at Break
25%
Elastic Modulus
340 ksi
Poisson’s Ratio
.35
Thermal Conductivity
0.22 BTU/h-ft °F
Vicat Softening Temp
150 °F
Melting Point
390 °F
Magnetic
No
Does it Rust
No
ABS Properties
Tapping Specifications
CNC Router Cutting Specifications

CHARACTERISTICS

High strength fibrous composite known for its high rigidity and lightweight properties

High chemical resistance

Dimensionally stable and low thermal expansion

Corrosion resistant

DISADVANTAGES

Brittle when pushed to material limits

Can be difficult to machine

Limited heat resistance

PRODUCT AND INDUSTRY APPLICATIONS

aotomotive, comsumer goods, medical

Carbon Fiber Waterjet Cutting custom parts Canada

Carbon fiber is a high-performance material made from thin fibers of carbon, usually combined with a polymer resin to form a composite. The manufacturing process involves heating a precursor material, such as polyacrylonitrile (PAN), to extremely high temperatures in an inert atmosphere, a process known as carbonization. The resulting fibers are then woven or oriented into specific patterns and bonded with resins like epoxy to form composite materials. Carbon fiber is widely used in industries like aerospace, automotive, sports equipment, and construction, particularly for applications requiring a combination of high strength, low weight, and resistance to fatigue. Common products include aircraft parts, automotive body panels, bicycle frames, sports equipment like tennis rackets, and even architectural structures.

The advantages of carbon fiber include its extremely high strength-to-weight ratio, stiffness, and fatigue resistance, making it ideal for applications that demand durability while keeping weight low. It also offers excellent resistance to corrosion and thermal expansion, making it suitable for harsh environments. However, carbon fiber has some drawbacks: it is relatively expensive due to the complex manufacturing process and raw material costs. It can also be brittle, especially under certain stress conditions, and may fail suddenly without significant deformation. Additionally, carbon fiber composites can be difficult to repair and are not as easily recycled as some other materials. Despite these challenges, carbon fiber remains a go-to material for high-performance applications where weight reduction and strength are critical.

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